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The JCB pump is a high-performance pump product under the JCB Group from the UK. Here is a detailed introduction to the JCB pump:
First, Technical Characteristics.
The JCB pump includes various types, such as three-phase machine cooling pumps, methanol pumps, gear pumps, etc., with the technical characteristics varying by model:
1. Three-Phase Machine Cooling Pump
Structure: Vertical installation, with an integrated design of the motor and single-stage centrifugal pump, available in both aluminum alloy and cast iron materials.
Performance: Aesthetically pleasing, compact, low noise (usually below 60dB), strong overload capacity, and adjustable submersion depth.Example parameters (JCB-22): Rated power 125W, voltage 380V, maximum head 3.3m, maximum flow rate 22L/min, and a weight of only 7.5Kg.
2. JCB Methanol Pump
Structure: The pump body is made of full stainless steel, offering strong corrosion resistance.
Performance: Smooth pulsation, capable of vacuum suction of liquids like methanol, high flow rate (up to 18m³/h), discharge pressure 1.45Mpa, and speed range 940-1440r/min.
Applicable media: Methanol, ethanol, heavy oil, diesel, etc.
3. JCB Gear Pump
Structure: Made of stainless steel, gear drive design.
Performance: Strong wear resistance, suitable for high pressure, low flow scenarios, discharge pressure can reach 7.5Mpa, with a speed range of 30-100rpm.
Second, Application Scenarios
1. Three-phase Machine Tool Cooling Pump
Core Purpose: A circulating cooling lubrication system for machine tools or other equipment, suitable for media such as saponification liquid, emulsion, and light mineral oil.
Industry Coverage: Machining, metal smelting, light manufacturing, and other fields.
2. JCB Methanol Pump
Core Purpose: In the chemical and fuel transportation fields, specifically designed for transporting liquids such as methanol, ethanol, heavy oil, and diesel.
Typical Case: The Shengli Oilfield once purchased 500 large-flow JCB methanol pumps for fuel platforms.
Core Purpose: Metering, spinning, slurry transportation, and other scenarios, particularly in the chemical fiber industry.
Industry Benchmark: All four major cigarette yarn enterprises in China (such as Nantong Acetate Fiber Co., Ltd.) use its products.
Third, Performance Advantages
1.High Efficiency and Reliability: Utilizing advanced design and manufacturing processes to ensure the pump operates efficiently and reliably over the long term.
2. Strong Corrosion Resistance: The stainless steel material and special design allow JCB pumps to resist corrosion from a variety of aggressive media.
3. Strong Adaptability: Adjustable submerged depths, broad voltage, and frequency adaptability make JCB pumps fit for various working conditions.
Fourth, Maintenance Key Points
1.Mechanical Inspection: Regularly check the mechanical seal, packing, pump flange, joints, and filter to prevent leaks.
2. Lubrication Management: Lubricate the motor and pump bearings according to the manufacturer’s guidelines, avoiding over-lubrication (bearing damage often results from excessive lubrication).
3. Electrical Inspection: Check that all terminals are secure, ensure motor ventilation openings and windings are clean, and use a megohmmeter to check for insulation faults.
4. Seal Replacement: If hoses, seals, or O-rings are worn, they should be replaced immediately using a specialized rubber lubricant (to avoid petroleum-based products causing seal failure).
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